NO.1
Creating a new model of intelligent and flexible manufacturing
The Youngor 5G intelligent clothing factory has introduced a large number of advanced equipment and intelligent production lines such as cutting beds, sewing, ironing, and ETON intelligent hanging. With the ETON intelligent hanging system based on RFID perception hangers as the core, it solves the problem of precise positioning of clothing processes, connects online customized cloud data with MES systems, realizes seamless integration of production processes from cutting, sewing, ironing to warehousing matching, and achieves mixed production of products with different process requirements, significantly increasing the proportion of customized clothing in total production.
▲Youngor 5G Intelligent Clothing Factory
When the worker completes the process they are responsible for, they only need to press a button, and the fabric will be transported to the next process through the ETON intelligent hanging system.
There is no need to worry that employees may forget what size and shape each piece of fabric needs to be cut into when it is delivered to their hands. Because it comes with the fabric on the ETON intelligent hanging system, as well as the requirements that need to be completed for this batch of fabric in this process. These data are like instructions for the fabric, presented clearly on the data dashboard in front of the workers.
▲Youngor 5G Intelligent Clothing Factory
After the deployment of the Youngor 5G intelligent clothing factory, the collaborative problem of factory data link production, supply, and sales has been solved, and the flexible production capacity of bulk, group buying, and advanced customization has been improved. The production cycle of bulk goods has been shortened from 45 working days to 32 working days, and the customization cycle has been shortened from the original 15 working days to 5 working days, or even 2 days. The production efficiency has increased by more than 25%, and the total production of high-quality products has increased from 120000 sets/year to 130000 sets/year. The improvement of personalized customization efficiency, achieving zero inventory, and the improvement of intelligent production efficiency have reduced labor costs, truly achieving cost reduction and efficiency increase for enterprises.
NO.2
Make the "smart future" of clothing manufacturing within reach
As the clothing market shifts from mass production to personalized customization, the significance of networked and digital production has become increasingly evident. The deep integration of 5G, industrial Internet and traditional industries has promoted new production models and innovative applications, and helped transform and upgrade all industries.
From smart workshops to digital factories and then to smart factories, this project relies on the high bandwidth, low latency, and wide connectivity characteristics of 5G to connect user order data with the ETON intelligent hanging system in real-time. By combining the ETON intelligent hanging system with the MES intelligent manufacturing system, the process is automatically arranged, matched with standard action videos and process guidance, and the output is reported and scheduled in real time. ETON automated hanging line can achieve dynamic balance and rapid transfer of funds in the production line, while solving the problem of employee salary accounting, making the document flow digital and intelligent; In terms of production technology, it can help enterprises achieve seamless connection in various clothing production processes, including cutting, cutting caching, sewing, inspection, multi track matching, finished product caching, sorting, etc.
▲Youngor5G Intelligent Clothing Factory
In the future, ETON will provide textile and clothing enterprises with more integrated solutions for 5G+intelligent factory construction through the creation of benchmark intelligent factories, making the "smart future" of clothing manufacturing within reach!
